How to Build a Mobile Floor-standing Energy Storage System
Awesome—building your own mobile floor-standing energy storage system is a great project! Let’s break it into the key components and design steps so you know what to consider.
System Overview
You’re essentially creating a modular battery-powered system that can:
- Store energy (from solar, grid, etc.)
- Deliver AC/DC power to various loads
- Be moved when needed (but not carried)
Core Components
1.
Battery Pack
- Type: LiFePO₄ (preferred for safety, longevity, thermal stability)
- Voltage: 48V is common for high-capacity systems
- Capacity: Depends on use case (e.g., 5kWh, 10kWh, 15kWh)
- Example: 16s configuration of 3.2V 100Ah cells = ~5.12kWh @ 48V
2.
Battery Management System (BMS)
- Monitors voltage, current, temperature
- Protects against overcharge, overdischarge, short circuit
- Choose one rated for your battery pack (e.g., 16s BMS for 48V system)
- Option: Smart BMS with Bluetooth or RS485/RS232 for monitoring
3.
Inverter (DC → AC)
- Pure Sine Wave: For compatibility with sensitive electronics
- Power rating: Match your load (e.g., 3000W, 5000W)
- Many inverters include solar charge controllers
4.
Solar Charge Controller (optional)
- If using solar, use MPPT (Maximum Power Point Tracking)
- Match voltage and current to your solar panel specs
5.
AC/DC Output Ports
- AC outlets (120V/230V) from inverter
- USB ports, 12V DC ports for direct DC loads
- Circuit breakers or fuses for safety
6.
Display & Monitoring
- LCD or TFT display for system status
- Optional Wi-Fi/Bluetooth for mobile monitoring
- Smart meters for energy flow visualization
7.
Enclosure & Mobility
- Metal or rugged ABS casing with proper ventilation
- Wheels or castors for mobility
- Handles or latches for transport
- IP rating (dust/water protection) if used outdoors
8.
Safety Systems
- Fuses or circuit breakers
- Cooling (passive or active fans)
- Grounding system
- Optional smoke or thermal sensors
Example Build: 10kWh / 48V System
Component | Example Spec |
---|---|
Battery Cells | 16 × 3.2V 200Ah LiFePO₄ |
BMS | 16s 200A Smart BMS |
Inverter | 5000W Pure Sine Wave Inverter |
Enclosure | Steel frame w/ wheels |
Display | Smart LCD or TFT w/ sensors |
Ports | 2×AC, 2×USB, 1×12VDC |
Charge Source | Grid + Solar (optional MPPT) |
Planning Considerations
- Use Case: Backup power? Mobile workbench? Outdoor events?
- Daily Load Profile: How many kWh/day do you need?
- Portability vs Capacity: More energy = more weight
- Budget: LiFePO₄ isn’t cheap, but it’s worth it long-term
Next Steps
If you’d like, I can help you:
- Size your battery based on your energy needs
- Sketch a wiring diagram
- Pick specific parts (cells, BMS, inverter, etc.)
- Plan the layout for airflow, wiring, and accessibility
Just tell me more about:
- What you’ll use it for
- How many devices or watts you need to power
- Whether you want solar or grid-only charging
Let’s build something awesome!
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