How to Build a Mobile Floor-standing Energy Storage System

 


Awesome—building your own mobile floor-standing energy storage system is a great project! Let’s break it into the key components and design steps so you know what to consider.


 System Overview

You’re essentially creating a modular battery-powered system that can:

  • Store energy (from solar, grid, etc.)
  • Deliver AC/DC power to various loads
  • Be moved when needed (but not carried)

 Core Components

1.  Battery Pack

  • Type: LiFePO₄ (preferred for safety, longevity, thermal stability)
  • Voltage: 48V is common for high-capacity systems
  • Capacity: Depends on use case (e.g., 5kWh, 10kWh, 15kWh)
  • Example: 16s configuration of 3.2V 100Ah cells = ~5.12kWh @ 48V

2.  Battery Management System (BMS)

  • Monitors voltage, current, temperature
  • Protects against overcharge, overdischarge, short circuit
  • Choose one rated for your battery pack (e.g., 16s BMS for 48V system)
  • Option: Smart BMS with Bluetooth or RS485/RS232 for monitoring

3.  Inverter (DC → AC)

  • Pure Sine Wave: For compatibility with sensitive electronics
  • Power rating: Match your load (e.g., 3000W, 5000W)
  • Many inverters include solar charge controllers

4.  Solar Charge Controller (optional)

  • If using solar, use MPPT (Maximum Power Point Tracking)
  • Match voltage and current to your solar panel specs

5.  AC/DC Output Ports

  • AC outlets (120V/230V) from inverter
  • USB ports, 12V DC ports for direct DC loads
  • Circuit breakers or fuses for safety

6.  Display & Monitoring

  • LCD or TFT display for system status
  • Optional Wi-Fi/Bluetooth for mobile monitoring
  • Smart meters for energy flow visualization

7.  Enclosure & Mobility

  • Metal or rugged ABS casing with proper ventilation
  • Wheels or castors for mobility
  • Handles or latches for transport
  • IP rating (dust/water protection) if used outdoors

8.  Safety Systems

  • Fuses or circuit breakers
  • Cooling (passive or active fans)
  • Grounding system
  • Optional smoke or thermal sensors

 Example Build: 10kWh / 48V System

ComponentExample Spec
Battery Cells16 × 3.2V 200Ah LiFePO₄
BMS16s 200A Smart BMS
Inverter5000W Pure Sine Wave Inverter
EnclosureSteel frame w/ wheels
DisplaySmart LCD or TFT w/ sensors
Ports2×AC, 2×USB, 1×12VDC
Charge SourceGrid + Solar (optional MPPT)

 Planning Considerations

  • Use Case: Backup power? Mobile workbench? Outdoor events?
  • Daily Load Profile: How many kWh/day do you need?
  • Portability vs Capacity: More energy = more weight
  • Budget: LiFePO₄ isn’t cheap, but it’s worth it long-term

 Next Steps

If you’d like, I can help you:

  • Size your battery based on your energy needs
  • Sketch a wiring diagram
  • Pick specific parts (cells, BMS, inverter, etc.)
  • Plan the layout for airflow, wiring, and accessibility

Just tell me more about:

  • What you’ll use it for
  • How many devices or watts you need to power
  • Whether you want solar or grid-only charging

Let’s build something awesome!

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